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Thermoplastic honeycomb panels are sandwich-structured panels whose skins are composed of CFRT (continuous fiberglass thermoplastic) sheets and the middle layer structure is a polypropylene honeycomb core. Unlike the adhesive process, thermoplastic honeycomb panels are processed by thermal fusion lamination (by heating the materials to fuse them). Since no glue is used during processing, the bonding between the layers is more precise and the sandwich structure is more stable and reliable.
Category
Thermoplastic Fiberglass Sandwich Panel
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Description

Hangzhou Holycore Composite Material Co., Ltd. is one of the most reliable manufacturers and suppliers of udpan® in China. Please feel free to buy custom udpan® made in China here from our factory. If you have any enquiry about quotation, please feel free to email us.

 

What Is CFRT?


 

Continuous glass fiber thermoplastic composite materials (CFRT) are produced by hot-pressing two or more layers of thermoplastic unidirectional prepreg tape at an angle of 0° or 90°, followed by further hot pressing. As a new type of thermoplastic composite material, CFRT sheets offer high strength, high rigidity, high toughness, and recyclability. Furthermore, CFRT is a new type of glass fiber reinforced sheet material that surpasses thermoset glass fiber and metal materials in many performance aspects.

CFRT
CFRT Honeycomb Panel

● Continuous fibers can significantly meet high strength and stiffness requirements.
● The product's surface is grain-free, corrosion-resistant, mildew-resistant, and unaffected by chemical cleaners.
● It offers excellent interlaminar shear performance and high impact strength.
● Sheet layup, reinforcement type, and fiber content can be customized.
● It meets lightweight vehicle requirements and is environmentally friendly.
● It is 35% lighter and 100% tougher than FRP sheets.

 

 

CFRT Honeycomb Panel Description


CFRT honeycomb panels are honeycomb sandwich panels with a core made of PP honeycomb panels and reinforced with continuous glass fiber-reinforced PET resin unidirectional prepreg tape (0°/90° multi-layer composite panels). Due to their lightweight, high strength, and excellent thermal insulation properties, they are widely used in road transport vehicle compartments, containers, RV floors, and decorative panels.

CFRT Honeycomb Panel
CFRT Honeycomb Panel

 

● Sheet: CFRT

CFRT materials are light in weight, high in strength, thin in thickness and beautiful in appearance, breaking the boundaries of traditional metal and plastic materials.


● Core: PP honeycomb core

PP honeycomb core is an excellent lightweight sheet sandwich material, widely used in automobiles, construction, RVs, sports and other fields.

 

Product Advantage

Lightweight

The low density of PP (polystyrene) plastic, combined with its porous structure, significantly reduces the weight of the composite panel.

Excellent compressive strength

The honeycomb core offers stable performance, high strength and stiffness.

Excellent flexural strength

Fiberglass honeycomb panels perform exceptionally well when subjected to bending and deformation.

Weather resistance

Fiberglass offers excellent corrosion and weather resistance, allowing honeycomb panels to withstand long-term outdoor use.

 

 

Performance Parameters (Reference)

 

 

Standard

Maximal

Tolerance

Length (mm)

All Customized

16000

±5mm

Width (mm)

2160/2300/2500/2700/Customized

2700

±5mm

Thickness

6mm -100mm

Skin Thickness

0.5mm/0.7mm/1.0mm/1.2mm/1.4mm/Customized

Core Diameter

8mm

Density

80-160kg/m³ (80kg for wall, 120kg for floor)

 

 

Customize Services


 

 
Customize Services

● Thickness
● Thickness Tolerance
● Standard Width
● Length
● Surface Finish
● Paint Color
● Core Density
● Skin Density
● Transparency

 

 

Product Application


 

● Boxes: Dry cargo boxes, RV bodies, airline containers, portable restrooms, mobile homes, etc.

● Flooring: RVs, yachts, trucks, buses, scaffolding panels, farms, ladders, ramps, etc.

● Sports Products: Thermoplastic composite sandwich panels can reduce the weight and increase the strength of sports equipment, such as pickleball paddles and basketball backboards.

● Other Applications: Building formwork, solar backsheets, countertops, baffles, partitions, etc.

 Boxes
Boxes
 Sports Products
Sports Products
Flooring
Flooring
Ship
Ship

 

 

Questions You May Be Interested In


 

 

Q:What is a CFRT honeycomb panel? What are its core advantages over traditional materials?

A: CFRT honeycomb panels are a novel material composed of a continuous fiber-reinforced thermoplastic (CFRT) panel with a honeycomb core structure.

 

Q:What are its core advantages over traditional materials?

A: Compared to traditional metal, wood, or plastic panels, they offer key advantages such as lightweight (40%-60% lighter than metal of equivalent strength), high strength (with better impact resistance than most engineering plastics), corrosion resistance (able to withstand acidic and alkaline environments), and environmental friendliness and recyclability. They are particularly suitable for applications requiring both weight reduction and durability.

 

Q:Can the product's size and thickness be customized?

A: Full-size customization is supported. Typical panel widths range from 1.2 to 2.4 meters, lengths up to 6 meters, and thicknesses from 3 to 50 mm. The honeycomb core density and panel thickness can be adjusted based on specific requirements.

 

 

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