Hangzhou Holycore Composite Material Co., Ltd. is one of the most reliable manufacturers and suppliers of frp pu panel in China. Please feel free to buy custom frp pu panel made in China here from our factory. If you have any enquiry about quotation, please feel free to email us.
Product Description
PU foam core glass fiber reinforced composite panels are made of prefabricated fiberglass reinforced plastic sheets as inner and outer surfaces. The PU foam core and high-strength adhesive are bonded together under high vacuum pressure. The surface adhesive has been approved by the FDA and is harmless to food. CFRT panels are also available as inner surfaces, making the panels lighter and of higher quality.
Panel:The surface layer of fiberglass foam board is made of fiberglass reinforced plastic (FRP) material, which can be either thermoset fiberglass sheet or thermoplastic continuous fiber reinforced thermoplastic (CFRT) sheet.
Core:The core material is the foam board, typically made of extruded polystyrene (XPS), polyethylene terephthalate (PET), or polyurethane (PU) foam board.
Product Advantage
Superior Thermal Insulation
The closed-cell foam core has low thermal conductivity, effectively maintaining a constant temperature within the panel.
Lightweight
FRP and foam panels have very low densities, with the lightest foam cores reaching 30-40 kg/m³.
High Strength
FRP is renowned for its strength and toughness, and the FRP skin effectively withstands ordinary impacts.
Waterproof and Corrosion-Resistant
The foam core has extremely low water absorption, while the FRP skin effectively blocks water infiltration.
Easy to Cut
This is a significant advantage of FRP foam core panels over metal composite panels, greatly facilitating cutting and drilling.
Durability
They are resistant to aging and deformation, maintaining stable performance and appearance over time.
Product Parameters
| No. | Item | Data |
|---|---|---|
| 1 | Thermal Conductivity | ≤ 0.025 W/m·K |
| 2 | Shore Hardness | ≥ 40 |
| 3 | Average Compressive Strength | ≥ 0.18 MPa |
| 4 | Lateral Compressive Strength | ≥ 2.0 MPa |
| 5 | Tensile Strength | ≥ 0.85 MPa |
| *Note: There is an I - shaped FRP pultruded profile in the middle of the tensile strength test sample, and there is no I - shaped profile in the compressive and lateral compressive strength test samples. Thermal conductivity inspection conditions: average temperature 25°C, temperature difference 15°C. | ||
| No | Thickness of panel (mm) | Weight (kg/m²) |
|---|---|---|
| 1 | 30 | 10.5 |
| 2 | 45 | 11 |
| 3 | 70 | 12.5 |
| 4 | 105 | 13.5 |
| 5 | 130 | 15 |
Customized Services
Sheet Material
PU foam composite panels are available in a variety of specifications. PU core materials can be combined with various surface materials such as FRP, CFRT, aluminum, steel, plywood, etc. Different combinations can be customized according to your needs.
Embedded structure
The strength of the PU foam core is relatively low. To ensure the strength of the PU insulation board, reinforcing structural components are usually embedded inside it, such as pre-buried aluminum pipes, steel pipes, and fiberglass parts. These pre-buried parts also facilitate the subsequent installation of screws and pre-buried wiring.
Custom Parameters:
● Thickness: 30mm / 45mm / 70mm / 105mm / 130mm
● Weight: 10.5kg/㎡ / 11kg/㎡ / 12.5kg/㎡ / 13.5kg/㎡ / 15kg/㎡
● Maximum Size: Length 16500mm / Width 3000mm
Application
As a new type of composite material, FRP insulation board has better performance than solid composite board. Due to its excellent properties, it is widely used in refrigerated trucks, cold storage, RVs, trucks, construction, ships, decoration and other industries.
● Refrigerated trucks: Insulation panels
● RVs: Wall panels, floors, and roof panels
● Shipboards: Floor panels and siding
● Mobile buildings: Wall panels, floors, and partitions
FAQ
Q: What is the core component of the FRP PU foam board?
A: It is made of prefabricated FRP panels, high-strength fiberglass woven fabric, and a PU foam core using a vacuum high-pressure process. The surface is coated with an internationally certified food-grade, high-quality colored gel coat.
Q: What is the thermal insulation performance of this product? Is it suitable for low-temperature environments?
A: It offers excellent thermal insulation. The closed-cell foam core has a thermal conductivity of ≤0.025 w/m·K (test conditions: average temperature 25°C, temperature difference 15°C), effectively maintaining a constant temperature within the board, making it ideal for low-temperature environments such as refrigerated trucks and cold storage.
Q: Does the product's strength meet the requirements of transportation or construction applications?
A: It has high strength, with a Barcol hardness of ≥40, a flat compressive strength of ≥0.18 MPa, and a lateral compressive strength of ≥2 MPa. The FRP surface can absorb general impact forces and meet the mechanical requirements of refrigerated trucks, trucks, and buildings.
Q: Is it waterproof and moisture-resistant? Will it deform in humid environments?
A: It offers excellent waterproof and moisture resistance. The closed-cell foam core has extremely low water absorption, and the fiberglass skin prevents water intrusion, making it less susceptible to deformation when used in humid environments (such as ships and renovations).
Q: What are the processing advantages of this product compared to metal composite panels?
A: The biggest advantage is ease of cutting and drilling, which overcomes the difficulty of processing metal composite panels and greatly facilitates on-site processing and installation.
Q: Can the core material be selected? Are there other options besides PU polyurethane foam?
A: Custom core materials are available. In addition to PU polyurethane foam core, we also offer XPS polystyrene foam core, PET foam core, PP honeycomb core, and more.
Q: Can product specifications and insulation materials be customized?
A: Yes, specifications (such as size and thickness) and insulation materials can be customized to meet the individual needs of different scenarios.
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