Open Cell PP Honeycomb Core

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Open Cell PP Honeycomb Core
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Open cell PP honeycomb core is a type of lightweight, durable material used in a variety of applications. It is made up of high-performance polypropylene and features a unique closed cell structure that gives it excellent strength and rigidity. The material has low thermal conductivity, making it an ideal choice for thermally insulated structures. It can be used as an insulation material, as a sound-absorbing material, and as a structural core material in composite components.
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PP Honeycomb Core
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Description

Hangzhou Holycore Composite Material Co., Ltd. is one of the most reliable manufacturers and suppliers of open cell pp honeycomb core in China. Please feel free to buy custom open cell pp honeycomb core made in China here from our factory. If you have any enquiry about quotation, please feel free to email us.

 

Product Description

Open Cell PP Honeycomb Core is a plastic core material. It is made according to the honeycomb bionic principle and has extremely high structural stability.

Due to its light weight, high strength and corrosion resistance, it can replace aluminum honeycomb, paper honeycomb and other core materials in many applications.

Open Cell PP Honeycomb Core
Open Cell PP Honeycomb Core

PP honeycomb core has a wide range of applications, such as core materials for different sandwich panels, air purifier filters, water saw cutting platforms and yacht body materials, etc.

HolyCore PP honeycomb core can be highly customized and we can provide honeycomb core with different thicknesses, different densities and different sizes. In addition, the honeycomb cores can also be made flame retardant.

 

 

Product Advantage

 Lightweight and High-Strength

Excellent compressive strength, good shear strength, light weight, and low density.

Environmentally Friendly

Energy-efficient, 100% recyclable, VOC-free processing, and honeycomb-based products are odorless and formaldehyde-free.

Waterproof and Moisture-Proof

Excellent waterproof and moisture-proof properties, ideal for use in water-based structures.

Corrosion Resistance

Excellent corrosion resistance, capable of withstanding corrosion from chemicals and seawater.

Soundproofing

Honeycomb panels effectively damp vibrations and absorb noise.

Energy Absorption

The unique honeycomb structure offers excellent energy absorption properties, effectively absorbing energy, resisting impact, and distributing loads.

 

 

Performance Parameters (Reference)


 

 

Category Unit Test Standard 6 Holes 8 Holes 10 Holes 12 Holes
Density kg/m³ GB1464 100 120 70 80 100 120 70 80 60 70 80
Average (Avg)
Compressive Strength MPa GB1453 2.08 3.37 1.43 1.71 2 2.7 1.37 1.6 0.8 1.2 1.52
Compressive Modulus MPa 23.2 33.5 28.1 33.1 46.2 56.3 20.1 25.2 13.4 17.5 20.3
Standard Size Length Width Thickness

Test Direction: Determined according to the test standard document

Test Size: Tested according to the test document size. Please note if customers have special requirements

Size (mm) 2440 1250 15
Tolerance ±20 ±20 ±0.5

 

Dimension

Standard

Maximal

Tolerance

Length (mm)

2440

2800

±10mm

Width (mm)

1220

1400

±10mm

Thickness

5mm-500mm

Cell

6mm-15mm (8mm/10mm/12mm are popular)

Core Density

60-160kg/m³

 

 

Custom Parameter Reference


 

PP honeycomb core has a wide range of applications and can be used as the core material of various sandwich panels.

product-1280-800
CFRT honeycomb panels
product-1280-800
Aluminum honeycomb panel

● Length limitation: 2800mm
● Width limitation: 1400mm
● Thickness: 5mm - 500mm
● Tolerance: ±5mm for length and width; ±0.5mm for thickness
● Aperture: Normally 12mm (can also be customized to 6 - 15mm)
● Honeycomb density: Default 80kg/cubic meter, customization range: 60 - 160kg/cubic meter

 

Product Application


 

● Filtration and Ventilation: Air filter support materials, air conditioning systems.
● Acoustics and Sound Insulation: Mufflers, sound insulation panels, recording studio or studio walls.
● Transportation: Automotive interiors and ceilings, train/subway car siding, ship decks and interior walls.
● Architecture and Decoration: Partition/ceiling materials, flooring, and door cores.

recording studio
recording studio
air purifier
air purifier
deck
deck
Building Floors
Building Floors

 

 

Questions you may be interested in


 

Q: What is an open-cell PP honeycomb core?

A: Open-cell PP honeycomb core is a lightweight material made from polypropylene (PP) and manufactured through a special process. It features a honeycomb structure with interconnected cells.

 

Q: What are the main performance advantages of open-cell PP honeycomb core?

A: Extreme lightweight, high strength-to-weight ratio, chemical resistance, and environmentally friendly recyclability are its core advantages.

 

Q: Can we offer customization?

A: We fully support custom production and can adjust the cell size, thickness, density, and surface treatment (such as lamination and coating) according to customer requirements.

 

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