Custom Composite Materials Manufacturer In China
Composite materials are novel materials formed by combining two or more different materials through physical or chemical methods, resulting in overall performance superior to that of a single material. They typically consist of a matrix and reinforcements, with the matrix providing structural support and protection, and the reinforcements providing strength and rigidity.
We offer high-quality sandwich panels in both thermoplastic and thermoset forms, designed for industries such as construction, transportation, aerospace, and industrial manufacturing.
Through advanced materials and precise manufacturing, our panels reduce weight and maintenance costs while maintaining strong mechanical performance.
We provide tailored solutions to meet specific project requirements, delivering both functional efficiency and aesthetic appeal.
Custom Composite Materials On Demand
We manufacture high-performance composite sandwich panels, including thermoplastic and thermoset types, offering lightweight, strong, and durable solutions for diverse industries.
Customizable thermoplastic sandwich panels use thermoplastic polymers as face sheets or core materials. They are softened by heating and then formed. They can be processed multiple times and recycled. The size, thickness, and core material type can be customized as needed, making them suitable for lightweight and flexible processing applications.
Customizable thermosetting sandwich panels use thermosetting resin as a matrix. After curing, they form a high-strength structure that cannot be remelted. They are resistant to high temperatures and have excellent dimensional stability. The panel material, core material thickness, and number of layers can be customized according to project requirements.
Hottest Composite Materials Products For Sales
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![CFRT XPS Panel]()
CFRT XPS PanelXPS foam board is a fully recyclable insulation material. Made from extruded polystyrene, a material that does not deteriorate. Its foam structure consists of very fine, closed cells, resulting in -
![HexWood]()
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![CFRT PET Panel]()
CFRT PET PanelPET foam is primarily made from polyethylene terephthalate (PET). It is a closed-cell, low-density, thermoplastic structural polyester foam. PET foam offers exceptional lightness while maintaining -
![PP Honeycomb with Non-Woven Fabric]()
PP Honeycomb with Non-Woven FabricNon-woven honeycomb core materials feature a thermoplastic polypropylene honeycomb core coated with a non-woven fabric. This surface is suitable for gluing and laminating a variety of surface -
![FRP PET Panel]()
FRP PET PanelFRP is a composite material made by combining fiberglass-reinforced plastic (FRP) with polyethylene terephthalate (PET) foam or solid PET sheet. It combines the high strength of glass fiber with the -
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FRP XPS PanelFiberglass XPS insulation board is a composite material made from high-strength glass fiber and extruded polystyrene (XPS) foam board. It offers excellent thermal insulation, lightweight, high -
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![Fiberglass Non-Slip Sheet]()
Fiberglass Non-Slip SheetFiberglass Non-Slip Sheet is a high-performance non-slip material made from fiberglass reinforced plastic (FRP) with a special surface treatment. Its core design is designed to provide long-lasting -
![Fiberglass Embossed Sheet]()
Fiberglass Embossed SheetFiberglass Embossed Sheet is a fiberglass composite material that enhances functionality and decorative properties through surface embossing. It is widely used in construction, industry and special -
![Fiberglass Flat Sheet]()
Fiberglass Flat SheetIt has excellent toughness, high strength and high impact damage tolerance and can be stored for long periods of time at room temperature. Its design flexibility allows the selection of fiber type,
Custom Composite Materials : One-stop Solution
CFRT is a composite made of continuous glass fibers embedded in a thermoplastic resin.
● High Strength & Low Weight
● Good Weather Resistance
● Recyclability
FRP sheet are composite layers made by embedding reinforcing fibersinto a polymer resin matrix . It is commonly used as the skin of sandwich panels.Its key characteristics include:
● High Strength-to-Weight Ratio
● Durability
● Thermal & Acoustic Performance
The performance of sandwich panels depends largely on their core materials.
● XPS Foam: Lightweight with excellent thermal insulation, ideal for insulation structures.
● PET Foam: Environmentally friendly and high-strength, suitable for lightweight and durable applications.
● PP Honeycomb Core: High structural rigidity and ultra-lightweight, perfect for high-strength, lightweight composite panels.
● PU Foam: Excellent thermal insulation and moldable, suitable for large-area insulation applications.
HolyCore Core Materials VS. Traditional Materials — Performance Comparison Table
| Performance | PP Honeycomb | XPS Foam | PET Foam | Plywood | Steel Plate | Aluminum Plate |
|---|---|---|---|---|---|---|
| Lightweight | ★★★★★ | ★★★★☆ | ★★★★☆ | ★★☆☆☆ | ★☆☆☆☆ | ★★☆☆☆ |
| Thermal Insulation | ★★★★☆ | ★★★★★ | ★★★★☆ | ★★☆☆☆ | ★☆☆☆☆ | ★★☆☆☆ |
| Corrosion Resistance | ★★★★★ | ★★★★☆ | ★★★★☆ | ★★☆☆☆ | ★★☆☆☆ | ★★★☆☆ |
| Environmental Impact | ★★★★★ | ★★★★☆ | ★★★★☆ | ★★☆☆☆ | ★★☆☆☆ | ★★☆☆☆ |
| Moisture Resistance | ★★★★★ | ★★★★☆ | ★★★★☆ | ★★☆☆☆ | ★★★★☆ | ★★★★☆ |
| Formability | ★★★★★ | ★★★★☆ | ★★★★☆ | ★★☆☆☆ | ★★☆☆☆ | ★★☆☆☆ |
| Cost Performance | ★★★★★ | ★★★★☆ | ★★★★☆ | ★★★☆☆ | ★★☆☆☆ | ★★☆☆☆ |
*The more stars, the better the performance.
Leading Composite Sandwich Panels Manufacturer：HolyCore
Founded in 2012, HolyCore develops and manufactures various sandwich panels with excellent performance and also provides lightweight solutions for different applications…
● Thermoplastic honeycomb panel: 6 million sqm annual capacity.
● FRP composite panel: 1 million + sqm annual capacity.
● CKD cabinet: 6,000 sets annual capacity.
● Honeycomb core: 400,000 sqm monthly capacity.
Building Area
Employees
Industry experience
Partner Companies
Custom Sandwich Panels Production Lines And Technology
★ Owns China's earliest continuous steel belt press production line for thermoplastic composite panels and an ultra-wide thermoplastic composite panel coating line;
★ Owns China's widest fiberglass veneer production line and a four-layer vacuum negative pressure heating laminating system
• A circular honeycomb production line with a monthly production capacity of over 300,000 square meters and a 2.72m x 17.5m continuous steel belt hot composite panel production line;
• A large-scale panel coating line;
• China's widest continuous fiberglass veneer production line (3.0m);
• 12 16.5m x 3.0m vacuum laminating tables and one four-layer vacuum negative pressure heating laminating system;
• 11 CNC rotary cutting machines;
• Customized assembly lines.
★ World-class hot-melt composite bonding technology and ultra-large-format PP sheet coating technology;
★ Automated fiberglass veneer production and vacuum negative pressure composite molding technology
• Round tube honeycomb core manufacturing technology;
• Continuous steel belt press hot-melt composite process;
• Large-scale sheet surface treatment and coating technology;
• Hot composite bonding technology;
• Automated continuous production of fiberglass veneer panels;
• Vacuum negative pressure composite molding technology: Automated fiberglass veneer unloading, automatic glue application, and automatic vacuum negative pressure heating composite molding.
Customized Composite Sandwich Panels According To Application Scenarios
● RV body and interior manufacturing
● Lightweight design for new energy vehicles
● Lightweight and durable truck and refrigerated van compartments
● Innovative bus flooring
● Yacht and shipbuilding
● Mobile storage box production
● Outdoor building construction
● Military storage boxes
● Sports equipment manufacturing (e.g., pickleball paddles)
● Construction industry as a replacement for traditional panels
Honor and qualification
Q&A Of Interest To Buyers
Q: What are the advantages of using thermoplastic panels?
A: Thermoplastic panels provide high impact resistance, lightweight properties, ease of fabrication, thermal insulation, and recyclability. They are also resistant to moisture, corrosion, and can withstand varying temperatures.
Q: What core materials are used in thermoplastic panels?
A: Thermoplastic panels use core materials such as PET foam, XPS foam, and PP honeycomb. Each core type offers different mechanical strength, insulation, and lightweight properties to suit specific applications.
Q: How are thermoplastic panels fabricated?
A: They are typically fabricated by bonding thermoplastic face sheets to core materials like PET foam, XPS foam, or PP honeycomb through processes such as extrusion, thermoforming, or lamination.
Q: Can thermoplastic panels be recycled?
A: Yes, thermoplastic panels with recyclable cores like PET foam or PP honeycomb can be reprocessed and reused, reducing environmental impact.
Q: What industries commonly use thermoplastic panels?
A: Thermoplastic panels with PET, XPS, or PP honeycomb cores are used in construction (facades, partitions), transportation (vehicle interiors), and signage or display applications requiring lightweight and strong materials.
Q: How do thermoplastic panels compare to thermoset panels?
A: Thermoplastic panels can be reheated and reshaped, making them more versatile and easier to recycle than thermoset panels. Thermoset panels, once cured, cannot be reshaped but may offer higher heat resistance.
Q: How strong are thermoplastic panels with PP honeycomb cores?
A: Panels with PP honeycomb cores provide high strength-to-weight ratios, making them ideal for lightweight structural applications and transportation panels.
Q: Which core material provides the best thermal insulation?
A: XPS foam cores generally provide the highest thermal insulation, followed by PET foam, while PP honeycomb focuses more on lightweight strength than insulation.
Q: Are thermoplastic panels moisture-resistant?
A: Yes, panels with XPS or PET foam cores have excellent moisture resistance, making them suitable for humid or wet environments.
Q: Can these panels be used for wall cladding or partitions?
A: Absolutely. Thermoplastic panels with PET or XPS foam cores are lightweight, strong, and easy to install, making them ideal for interior partitions and exterior cladding.
Q: What is the environmental impact of using these panels?
A: Thermoplastic panels with PET foam or PP honeycomb cores are recyclable and can be reused, reducing environmental footprint compared to traditional construction materials.
Hangzhou Holycore Composite Material Co., Ltd. is one of the most professional composite materials manufacturers and suppliers in China, specialized in providing high quality custom service. Welcome to buy high quality composite materials made in China here and get quotation from our factory.
