Customizable Thermoplastic Fiberglass Sandwich Panel Manufacturer

Customizable Thermoplastic Fiberglass Sandwich Panel Manufacturer

Thermoplastic fiberglass sandwich panels are constructed using a thermoplastic resin as the matrix and glass fiber as the reinforcement. The surface layers are formed through a composite process, and a lightweight core material is placed between the two reinforced surface layers. The resulting laminated composite structure is achieved through a molding process. The core of its design is the synergistic effect of "load-bearing surface layer and supporting core layer" to achieve high strength and stiffness while maintaining a lightweight design.

 

● Thermoplastic composites have higher impact strength than short fibers.

● The core material can be foam or PP/PET honeycomb.

● An ideal advanced lightweight product for the 21st century.

● Suitable for RVs, electric vehicles, and refrigerated containers.

 

  • HolyPan®
    HolyPan is a thermoplastic honeycomb sandwich panel with a glass fiber reinforced polypropylene (PP) core in the middle. It is one of the lightest and strongest composite sandwich panels available. A
  • UDPan®
    Thermoplastic honeycomb panels are sandwich-structured panels whose skins are composed of CFRT (continuous fiberglass thermoplastic) sheets and the middle layer structure is a polypropylene honeycomb
  • CFRT XPS Panel
    XPS foam board is a fully recyclable insulation material. Made from extruded polystyrene, a material that does not deteriorate. Its foam structure consists of very fine, closed cells, resulting in
  • CFRT PET Panel
    PET foam is primarily made from polyethylene terephthalate (PET). It is a closed-cell, low-density, thermoplastic structural polyester foam. PET foam offers exceptional lightness while maintaining

 

Product Description

Customizable Thermoplastic Fiberglass Sandwich Panel Manufacturer

What Is Thermoplastic Fiberglass Sandwich Panel ?

Continuous fiber reinforced thermoplastic composite panels are made of double or multiple layers of unidirectional tapes laminated at 0/90° angles with UV-resistant and aging-resistant films and non-woven fabrics, which are then heated and laminated. Due to its excellent properties such as light weight, high strength, environmental friendliness and recyclability, it is used as an alternative to traditional metal and fiberglass in applications such as refrigerated containers and refrigerated truck skins, sub-floors, RVs, shelters, and building and home furnishings.

 

 

Materials

 

● Core Material:

Foam Core: XPS (Extruded Polystyrene) Foam、PET (Polyethylene Terephthalate) Foam

Honeycomb Core: Polypropylene (PP)

PET Core Material
PET Core Material
XPS Core Material
XPS Core Material
PP Core Material
PP Core Material

●Sheet Material:
Continuous Fiber Reinforced Thermoplastic Composite Sheet (CFRT)

CFRT Panel Material
CFRT Sheet Material

 

Product Advantage

Long service life and durability

CFRT sandwich panels have excellent durability, strong resistance to the external environment, and are not easily corroded or disturbed.

 

Lightweight and high strength

The outer layer uses continuous fiber reinforcement technology, which ensures excellent strength and stiffness while ensuring a relatively light weight.

 

Corrosion resistance

The fiber-reinforced material of its outer layer generally has excellent corrosion resistance and can adapt to the use requirements of harsh environments.

Excellent impact resistance

CFRT sandwich panels have excellent impact resistance due to their excellent strength and toughness.

 

Environmentally friendly and recyclable

This product is made of thermoplastic material, has good recyclability and fully meets environmental protection requirements.

 

Easy to cut

CFRT sandwich panels can be processed into various shapes and sizes and are easy to process and assemble.

 

 


 

 

Thermoplastic Fiberglass Sandwich Panel Supplier

 

HolyCore Composite Materials Co., Ltd.
HolyCore Composite Materials Co., Ltd., a wholly-owned subsidiary of Wazam New Materials, specializes in the research, development, production, and sales of high-performance composite materials, and is committed to providing comprehensive application solutions.

The company's main products include HolyCore® (PP honeycomb core), HolyPan® (thermoplastic glass fiber-reinforced PP honeycomb panels), and other high-performance composite materials.

These products offer advantages such as lightweight, high strength, and environmental friendliness, and are suitable for applications such as dry truck bodies, construction formwork, scaffolding panels, decoration, and packaging and warehousing.

 

Types Of Thermoplastic Fiberglass Sandwich Panel

A variety of thermoplastic sandwich panels can be used in different scenarios and can be customized to meet different customer needs.

Decorative sandwich panels

Decorative sandwich panels

 
Anti-slip honeycomb floor

Anti-slip honeycomb floor

 
CFRT sandwich panels

CFRT sandwich panels

 
PET composite board

PET composite board

 

 

Contact us for more information on our board types

 

HolyCore Customized Service

● Custom lengths, widths, and thicknesses available.
● Custom fiberglass reinforcement available.
● Custom honeycomb core shapes available.
● Custom surface patterns available.
● Custom CNC cutting services available.
● Custom packaging available.

Cutting Process
Cutting Process
Cutting Process
Cutting Process

 

application

 

● Freight Truck Bodies: Lightweight features reduce energy consumption, improve cargo efficiency, and enhance range.
● Architectural Engineering: High strength and weather resistance ensure the safety and durability of temporary/enclosing structures.
● Travel Trailer : Simple molding and modular assembly lower production barriers and accelerate the manufacturing process.
● Logistic Packagings: Flexible customization of size, structure, and functionality precisely meets diverse logistics needs.

 Freight Truck Bodies
Architectural Engineering
Travel Trailer
Logistic Packagings

 

 

 

Packaging And Delivery

From precision packaging to efficient delivery, HolyCore safeguards every quality throughout the entire process

Packaging And Delivery
Packaging And Delivery
Packaging And Delivery
Packaging And Delivery

 

Honor and qualification
Honor And Qualification
Honor And Qualification
Honor And Qualification
Honor And Qualification
Honor And Qualification
Honor And Qualification
Honor And Qualification
Honor And Qualification
Honor And Qualification
 

 

FAQ

 

 

Q: What is the difference between FRP honeycomb panels and HolyPan?
A: HolyPan is heat-laminated, while FRP Honeycomb panels are adhesively laminated. Therefore, HolyPan has higher peel strength and weighs only 60% of traditional FRP honeycomb panels.

 

Q: Why choose HolyPan for a vehicle body?
A: HolyPan is lightweight and high-strength. A lighter vehicle body means higher load capacity and can significantly reduce fuel costs. HolyPan can also help reduce assembly labor costs and improve production efficiency.

 

Q: What services do you provide?
A: We can cut and engrave HolyPan for you. We can even provide knockdown trucks. Please contact us to view our knockdown products.

 

Q: Do you have distributors?
A: Yes, we have distributors in many countries. Please contact us for more information.

 

Q: What are the main applications of this product?
A: It is widely used in automotive manufacturing (body, doors, seats, and other components), rail transit (body and interior of subway and light rail vehicles), construction (exterior walls, roofs, floors, and more), and electronics (housing, internal support structures, and more).


Q: What customization options are available?
A: HolyPan's size, shape, and performance can be customized to meet the individual requirements of different projects.


Q: What guarantees does the supplier provide regarding production and qualifications?
A: HolyCore, founded in 2012 with a total investment of over US$20 million, has an independent R&D and design team of over 20 people, 12 honeycomb core production lines, two thermoplastic sandwich panel production lines, and other equipment. The company is ISO 9001 and IATF 16949 certified, serving overseas markets across Europe, North America, Southeast Asia, and other regions, and has distributors.

 

Hangzhou Holycore Composite Material Co., Ltd. is one of the most professional thermoplastic fiberglass sandwich panel manufacturers and suppliers in China, specialized in providing high quality custom service. Welcome to buy high quality thermoplastic fiberglass sandwich panel made in China here and get quotation from our factory.

CFRT XPS Panel, composite materials, HolyPan
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